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Low-Power Temperature and Humidity Sensor PCBA

An FCC-photo reference showing a compact sensor node with a TI CC2652-marked wireless device, 48 MHz crystal, programming pads, a board-edge key, RF matching, and a printed antenna.

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ReferenceHOME-09SectorConnected HomeEvidenceArchitecture · risks · validation · release packet

Project context

A representative engineering program

An FCC-photo reference showing a compact sensor node with a TI CC2652-marked wireless device, 48 MHz crystal, programming pads, a board-edge key, RF matching, and a printed antenna.

System architecture

How the electronics are organized

A representative coin-cell node periodically wakes a low-power 2.4 GHz MCU, samples an environmental sensor and battery voltage, applies calibration and change thresholds, transmits briefly to a gateway, and returns to deep sleep.

Engineering risks to close

What must be resolved before release

  • Minimize sleep leakage and retry energy while preserving responsive sensing and rejoin behavior.
  • Limit measurement error from MCU, battery, crystal, enclosure, and user self-heating.
  • Maintain antenna tuning near the battery, wall, hand, and final enclosure without blocking the sensing vent.

Validation plan

Evidence expected before production

  • Run multi-point temperature and humidity calibration, hysteresis, response-time, condensation-recovery, and drift tests.
  • Profile sleep current, wake and transmit peaks, low-voltage behavior, weak-network retries, and projected battery life.
  • Verify final-enclosure antenna efficiency, sensitivity, key ESD, drop, vibration, and production RF packet testing.

Decision-ready evidence packet

What a comparable RFQ should define

This checklist turns the technical story into reviewable inputs and release records. It describes what buyers and manufacturers should agree—not a claim that every listed record applies to every build.

Design baseline

Released schematic or block diagram, interface table, power states, critical constraints, and revision owner.

Manufacturing release

Gerber or ODB++, stack-up, centroid data, assembly drawings, approved DFM dispositions, and panel assumptions.

Material control

Released BOM revision, manufacturer part numbers, AVL or alternate rules, no-substitute lines, MSL handling, and exception approvals.

Validation record

Test method, acceptance criteria, sample or serial identity, measured result fields, and disposition. Example scope: Run multi-point temperature and humidity calibration, hysteresis, response-time, condensation-recovery, and drift tests.

Production release

First-article status plus the agreed SPI, AOI, X-ray, ICT, FCT, programming, rework, OQA, labeling, and packing records.

Project-specific fields, retention periods, sampling rules, measured limits, and customer approvals are confirmed during RFQ and protected under the applicable confidentiality agreement.

Development and production controls

Manufacturing scope represented here

  • Ultra-low-power environmental sensing.
  • 2.4 GHz board-antenna integration.
  • Calibration and threshold reporting.