Define PCBA inspection and test requirements

Specify the workmanship criteria, inspection coverage, test limits, and records required for your build.

PCBA visual-inspection methods · Illustrative animation
How acceptance criteria are agreed
Before the line

Agree acceptance criteria and quality records

Review the ISO 9001:2015 certificate below, then specify the product and process requirements that apply to your order.

Rules

IPC class

Identify the applicable workmanship standard and revision, cosmetic requirements, void limits where relevant, test coverage, labeling, and packaging.

Incoming

Lots and MSL

Define the required component lot references, substitution approvals, moisture-sensitive handling records, and customer-supplied kit records.

Line

SPI, AOI, X-ray

Specify any in-circuit testing (ICT), functional testing (FCT), coating inspection, or programming checks required for the product.

Ship

Shipment quality records

Agree which outgoing inspection records, test summaries, photos, and packing notes are to accompany the shipment.

Review the available evidence

Check the certificate and capability information, then use the templates to define the records your project needs.

These templates define record fields; they are not completed customer reports. Project records require the agreed scope and approval for sharing.

Quality checks from incoming inspection to release

Before production, define the inspection criteria, material and process checks, any risk-based tests, and release records for the order. The images are illustrative; actual inspection scope and records are agreed per project.

1

IQC Incoming Quality Control

Set incoming checks against the approved BOM, customer-supplied material details, date-code requirements, condition, and MSL handling. Agree which lot references and exceptions to record.

Illustrative component-reel storage arrangement for incoming inspection
2

SPI Solder Paste Inspection

If SPI is available and included in the agreed scope, define measurement limits for solder volume, area, height, and print shape, along with the report required. SPI can help identify print variation before placement and reflow.

Illustrative solder-paste inspection and SMT measurement station
3

IPQC & AOI In-Process & Automated Optical Inspection

Confirm AOI availability before quotation. If included in scope, agree first-article and post-reflow coverage for visible features, then define how findings and rework decisions are recorded.

Illustrative optical-inspection machine scanning populated PCBA panels Illustrative optical-inspection setup
4

X-Ray Inspection For BGA & QFN Packages

For BGA, QFN, CSP, and other hidden-joint packages, confirm X-ray availability first. If selected, agree the inspection scope, sampling rule, acceptance criteria, and report before order approval.

View the BGA X-ray image
5

ICT & FCT In-Circuit & Functional Testing

Provide electrical and functional test requirements for review. Confirm feasibility, test access, fixture, firmware, cost, pass/fail limits, and required logs before including tests in the order.

View the functional test setup
6

OQA Outgoing Quality Assurance

Define which outgoing checks apply, including visual condition, documents, labels, ESD packaging, desiccants where needed, and shipment release. Agree the records required for the batch handoff. Use the PCBA Export Packaging Standard + Inspection Checklist to align pack-out evidence, labels, release records, and receiving acceptance before shipment.

View the visual inspection image

Test fixture planning

Illustrative PCBA arrangement in a custom test fixture
Illustrative test-fixture arrangement.

Match the fixture to the board.

Test-point access, board support, connector interfaces and acceptance limits belong in the test plan.

For a fixture-based build, share your board revision, test specification and programming requirements with the RFQ.

Discuss your test requirements →

Quality records to define for the order

For medical, automotive, industrial, or BGA assemblies, identify which inspection, test, traceability, and release records are required for the lot. Use the IPC Class 2 vs Class 3 PCBA Decision Guide + RFQ Worksheet to align the IPC class with those requirements.

Material & Lot Traceability

The RFQ can specify component lot references, approved substitutions, incoming-check notes, MSL handling status, and customer-supplied kit receipts.

BGA and hidden-joint inspection

Confirm X-ray availability first. If selected, define the sampling plan, acceptance criteria, and image-report format at RFQ stage.

Change Control Records

List the BOM, firmware, label, process, and test-fixture changes that need approval and a retained record.

Test & Release Packets

Specify whether first-article, ICT/FCT, rework, outgoing-inspection, or packaging records are needed; confirm test and reporting scope before order approval.

Define the records you need

Planning templates, not completed customer test reports. Project records are agreed separately.

ISO 9001:2015 certificate document

The document below names Dongguan Hepin Electronic Technology Co., Ltd. and lists its printed ISO 9001:2015 scope. Its printed validity is subject to surveillance audits; confirm current status with the issuer before supplier approval.

ISO 9001:2015 certificate document naming Dongguan Hepin Electronic Technology Co., Ltd.
Certificate details

Certificate document details

The document lists R&D, production, and sales of PCBA boards for Dongguan Hepin Electronic Technology Co., Ltd., the legal entity operating the PCBA PARTNER brand.

Standard
GB/T 19001-2016 / ISO 9001:2015
Certificate No.
2070025Q10649R0S
Printed issue date
December 31, 2025
Printed validity
December 30, 2028, subject to surveillance audits
Entity named on document
Dongguan Hepin Electronic Technology Co., Ltd.
Certification body named on document
Guangdong Zhongzhijian Certification Co., Ltd.

Project-specific quality requirements

The following describe support areas, not additional company certifications. Required qualification and compliance evidence must be agreed for your project.

Medical Traceability Support

Specify lot identification, change control, documentation, and supplier qualification requirements for review.

Automotive Quality Planning

State the required supplier approvals, component qualifications, change controls, and production records in the RFQ.

RoHS & REACH

Material controls for lead-free builds and restricted-substance requirements when specified.

Records you can ask for

The images below are illustrative, not project records. For each order, agree the inspection or test step, acceptance criteria, and report needed for quotation, first-article review, or shipment.

  • Inspection evidence is scoped before quote approval.AOI, X-ray, ICT, FCT, coating, and outgoing inspection records are selected according to package risk, IPC expectations, and customer acceptance criteria.
  • Records are tied to lot, revision, and material decisions.Useful packets should identify BOM revision, approved substitutions, MSL handling, fixture version, firmware version, and release status.
  • Define the record format for each order.Use approved samples or templates as references. Images on this page are illustrative, not production records; agree project evidence separately for each order.
Control point
Record or evidence to verify
When it is used
IQC / Material
Incoming inspection notes, component lot references, MSL baking/storage status, consigned kit receiving record.
Turnkey, consigned, medical, automotive, and long-lifecycle programs.
SPI / AOI
Solder paste inspection output, first-article approval, post-reflow AOI defect classification, rework disposition.
SMT lots, fine-pitch ICs, dense boards, NPI, and repeat production.
X-Ray
BGA/QFN image sample, void or bridge finding, inspection sampling rule, customer acceptance note.
Hidden-joint packages or buyer-defined reliability risk.
ICT / FCT
Fixture version, test procedure, pass/fail log, firmware/programming version, functional release note.
Products with electrical test requirements, firmware, connectors, sensors, power, or final box build.
Illustrative PCBA pack-out scene showing ESD packaging in a carton
Pack-out illustration This image illustrates one possible pack-out stage. Agree ESD protection, labels, shipment documents, release checks, and the records required for each order.
Illustrative hand-held PCBA scene for visual review
Rework-review illustration This image illustrates visual review after rework. Agree the applicable work instruction, disposition, and verification records for the build.
Illustrative grayscale BGA joint-pattern graphic; not an inspection report
Illustrative BGA joint-pattern graphic This graphic is illustrative, not an X-ray inspection report. Agree inspection scope, sampling, acceptance criteria, and report format for each order.
Illustrative PCBA test bench with an oscilloscope; not a customer test record
Illustrative test-bench setup This is an illustrative test-bench setup, not a customer test record. Confirm test availability, then agree the fixture, firmware, pass/fail criteria, and records required for the order.
Illustrative final visual-inspection scene for a PCBA
Final-inspection illustration This image illustrates a possible final-inspection scene. Define the inspection instruction, packaging checks, and release records for the build.
Illustrative tray arrangement separating repeated PCBA assemblies
Tray-arrangement illustration This image illustrates one tray arrangement. Agree how lot, revision, sampling, inspection, and defect information will be recorded for each build.

Inspection and test methods

Select inspection and test methods according to package geometry, test access, and the agreed acceptance criteria.

3D solder-paste inspection (SPI)

If 3D SPI is considered for the build, confirm availability and agree the measurement limits and records before quotation.

Optical inspection (AOI)

Confirm AOI availability before quotation. If included in scope, agree post-reflow coverage for visible components and solder-joint features. Coverage depends on the inspection program and joint visibility.

X-ray inspection for hidden joints

For hidden-joint packages, confirm whether X-ray inspection is available and agree scope, sampling, and acceptance criteria before order approval.

Flying-probe / ICT test planning

Before quotation, assess whether flying-probe or fixture-based ICT is available and suitable for the quantity, test access, and released test plan. Confirm coverage, cost, and records. Use the PCBA test planning guide and editable test plan template to define requirements and responsibilities.

Environmental test planning

Specify thermal, humidity, or aging test conditions and required reports. Confirm test availability, responsible laboratory, cost, and schedule before including these tests in the order.

Traceability requirements

Specify the barcode, lot, process, inspection, and release fields needed, then agree how any records will be captured and supplied. Use the PCBA traceability data guide to define the required field set, compare ICT, FCT, and flying-probe strategy, and review case-level validation plans.

Discuss your inspection and record requirements

Include acceptance criteria and required reports so the inspection scope and project records can be reviewed.