Engineering reference library · Smart home electronics

Smart Home Electronics PCBA Development Examples

Thirteen reference architectures explain how connected-home products combine power, sensing, control, connectivity, safety, validation, and production release.

13 reference architectures 7 application groups
Dual-radio smart home gateway PCBA engineering reference
Reference architecture · HOME-01 Dual-radio gateway with modular Wi-Fi and BLE
ArchitecturePower domains, interfaces, control states, protection.
FirmwareLocal autonomy, diagnostics, calibration, secure recovery.
ValidationFunctional, fault, lifecycle, environment, EMC, RF.
ProductionDFM/DFT, programming, FCT, calibration, traceability.

Explore the reference architectures

Filter by application or search by function. Each reference separates visible board features from a representative architecture and the risks and tests to consider for your design.

13 of 13
Xiaomi ACM16SC offline power board and connected control board reference
HOME-11 · Environmental Appliances High

Air Purifier Control

An FCC-photo reference showing a discrete offline power board with transformer, high-voltage capacitor, feedback isolation and heatsinking, plus a separate MCU and radio control board.

The photos confirm separate power and control boards but do not show the fan or particulate sensor; output voltages, fan topology, sensor buses, filtration performance, and insulation dimensions remain unconfirmed.

Air Quality Fan Control Isolated Power
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Smarter SMC01 coffee machine main power board and display control board reference
HOME-05 · Connected Appliances High

Coffee Machine Control

An FCC-photo reference showing an SMC01 main board with three electromagnetic relays and power components, plus a separate LCD, key, buzzer, and connected-control interface board.

The photos confirm three relays and separate display/control hardware; their precise load mapping, power topology, insulation classification, sensor set, and wireless implementation require design documentation.

Heating Pump Control HMI
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Olansi W60 water purifier main control board with mains, 24 V, pump-valve, and WBR1 wireless sections
HOME-10 · Water & Wellness High

Water Purifier Control

An FCC-photo reference showing an integrated W60 main board with ACINPUT, L/N, 24V and heating-related markings, protected power sections, repeated output circuits, and a separate WBR1 wireless board.

The visible labels and WBR1 board support the stated functional partition; precise circuit topology, connector mapping, sensor population, protection independence, and electrical ratings require schematics and appliance testing.

Water Treatment Pump & Valve Mains Safety
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Eight Sleep Pod 3 dual-zone 12 V control board with pump, fan, solenoid, and SOM interfaces
HOME-08 · Water & Wellness High

Smart Mattress Control

An FCC-photo reference showing a 12 V control board with mirrored left and right power channels, labeled pump, fan, solenoid and reed-switch connectors, plus a separate SOM and antenna assembly.

The board labels confirm 12 V dual-zone pump, fan, and solenoid interfaces; cooling or heating method, full sensor set, upstream supply classification, and achieved safety performance are not shown.

Dual Zone Thermal Control Fluid Control
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Rachio 3 16-zone irrigation controller PCBA with long terminal banks and repeated output channels
HOME-03 · Outdoor Automation Medium–High

16-Zone Irrigation

An FCC-photo reference showing a large 16-zone controller with dense field-wiring terminals, repeated output stages, a backup-cell location, local controls, and extensive test pads.

The images confirm the 16-zone board form, terminal density, repeated circuits, and test access; supply rating, output switch technology, terminal functions, and diagnostic coverage remain to be confirmed.

Valve Control Surge Protection Scheduling
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SONOFF SNZB-02P sensor PCBA with TI CC2652 device, 48 MHz crystal, and printed antenna
HOME-09 · Sensing & Monitoring Medium

Temperature & Humidity Sensor

An FCC-photo reference showing a compact sensor node with a TI CC2652-marked wireless device, 48 MHz crystal, programming pads, a board-edge key, RF matching, and a printed antenna.

The images confirm the visible wireless device, crystal, antenna, and test pads, but the battery holder is not shown and the sensor IC, protocol revision, calibration method, and lifetime are not directly proven.

Low Power Temperature Humidity
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TP-Link HS200 V5 switch boards and Shelly Pro 2 connected control board reference
HOME-04 · Power & Energy High

Smart Mains Switch

An FCC-photo reference combining a wall-switch power and control assembly with visible antenna placement and a separate connected control-board example featuring an RJ45-form interface.

The photos support board partitioning, an HS200 antenna and relay-like component, and a Shelly control board with an RJ45-form connector; exact isolation, switching, metering, and load ratings are not proven.

Mains Relay Ethernet
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Emporia EMV3A energy monitor mainboard with repeated CT channels and ESP32-WROVER-IE module
HOME-13 · Power & Energy High

Home Energy Monitor

An FCC-photo reference showing an EMV3-A board with repeated current-transformer input channels, voltage-sensing components, isolation slots, dense test access, and an ESP32-WROVER-IE module with external antenna.

The photos confirm repeated analog channels, isolation features, test points, and the named ESP32 module; exact channel count and mapping, isolation topology, accuracy class, Ethernet function, and regulatory compliance are not proven.

Energy Metering CT Inputs Wi-Fi
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Tuya TYGWB1 smart home gateway PCBA with separate BLE and Wi-Fi modules
HOME-01 · Connectivity & Control Medium

Smart Home Gateway

An FCC-photo reference showing a compact gateway mainboard with TYBT2 and TYWE3S radio modules, separate printed antennas, and accessible programming pads.

The photos confirm the named modules, antenna locations, and debug pads; the exact inter-module bus, supported ecosystem protocols, security implementation, and production firmware are not established by the images.

Wi-Fi BLE Gateway
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Hongling RLM1000 robotic lawn mower control, display, and large power mainboard assembly
HOME-02 · Outdoor Automation High

Robotic Mower Control

An FCC-photo reference spanning the RLM1000 control board, user-interface board, wireless section, labeled safety and sensor connectors, and a large mainboard with repeated power channels.

The photographs confirm labeled interfaces and repeated power sections, but motor topology, boundary-sensing method, BMS design, safety performance, and connector pinout require schematics and system tests.

Motor Control Functional Safety Outdoor
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Govee H7149 humidifier fan board and display-control board reference
HOME-12 · Environmental Appliances Medium–High

Smart Humidifier Control

An FCC-photo reference showing an H7149 fan or airflow sub-board and a main display board with dual-digit indication, humidity and wireless icons, and four spring-touch electrodes.

The photographs support a display-mainboard and fan-board partition, but they do not identify the radio IC, atomization method, water-level technology, connector mapping, or achieved dry-run protection.

Humidity Control Touch HMI Water Protection
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Kohler Numi 2.0 low-voltage execution board and Renesas-based application mainboard reference
HOME-07 · Water & Wellness High

Smart Toilet Control

An FCC-photo reference showing a connector-rich low-voltage execution board and a separate Renesas-based application board with storage, board-to-board interfaces, and an ANT1 radio area.

The photographs show low-voltage boards but not the complete mains conversion, leakage protection, or high-power heating chain; full safety architecture and radio population must be confirmed at system level.

Wet Appliance Safety Control Multi-Board
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Aicool HERO smart trash can main control board with motor connectors and CC2541 wireless module
HOME-06 · Connected Appliances Medium–High

Smart Trash Can

An FCC-photo reference showing a connector-rich HERO mainboard, labeled motor, keypad, battery and DC-input interfaces, a concentrated power stage, and a CC2541-based radio daughterboard.

The images confirm the labeled interfaces, power section, and CC2541 radio module; exact sensors, motor drivers, charging configuration, auxiliary mechanisms, and anti-pinch performance are unverified.

Motion BLE Anti-Pinch
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COFFEE-CTRL-A01

Coffee machine control, in two connected boards

An autonomous STM32 controller handles the coffee cycle and sensor interlocks. A separate ESP32-C3 board provides OLED information, local keys and Wi-Fi configuration.

  • STM32 + ESP32-C3
  • Three dry-contact command channels
  • Editable CAD, firmware and 3D files
Native CAD rendering of the main controller and ESP32-C3 UI board
MAIN + UI · native CAD views

Application architecture matrix

What changes across smart home products

Power level, loads, sensor accuracy, connectivity, environmental exposure, and safe-state behavior determine how each PCBA platform must be partitioned and verified.

Swipe horizontally to compare control loads, sensing, connectivity, and risk columns.

Smart home PCBA application architecture, sensing, connectivity, and risk comparison
Application familyTypical control loadKey sensingConnectivityRisk to close
Connectivity & controlRadio SoCs, protocol bridge, local storagePower, link, device and reset statesWi-Fi / BLE / local meshRF coexistence, availability, credentials, secure updates
Outdoor automationMotors, valves, long field wiringLift, collision, position, flow, currentWi-Fi / BLE reportingStall safety, surge, ingress, corrosion, offline control
Power & energyRelays, mains conversion, CT analog front endsVoltage, current, phase, contact stateWi-Fi / EthernetShock protection, accuracy, surge, thermal rise
Connected appliancesHeater, pump, motor, fan, local UITemperature, water, position, currentWi-Fi / BLEDry-run, over-temperature, pinch, condensation
Water & wellnessPumps, valves, fans, heating channelsFlow, temperature, leak, occupancy, pressureWi-Fi / BLE / SOMWater-electric separation, leakage, safe thermal limits
Environmental appliancesFan, humidification stage, isolated supplyParticles, humidity, water level, fan feedbackWi-Fi / local UICondensation, dust, motor EMC, sensor drift
Sensing & monitoringBattery wireless nodeTemperature, humidity, battery state2.4 GHz gateway linkBattery life, self-heating, calibration, antenna loading

From a reference board to your product

Define the loads, sensors, fault responses, connectivity and environmental limits for your product. Use the reference to plan verification with the intended enclosure and target market requirements.

1

Define the product

Confirm users, loads, sensors, connectivity, power, installation, environment, risks, and target markets.

  • Product requirement brief
  • I/O, load, and power table
  • Risk and compliance targets
2

Build the architecture

Lock power and isolation domains, interfaces, protection, control states, diagnostics, and service strategy.

  • System block diagram
  • Interface and protection matrix
  • Firmware state and fault model
3

Prototype and validate

Use engineering samples, fixtures, calibrated loads, fault injection, lifecycle cycles, and environmental checks.

  • EVT / DVT engineering samples
  • Functional and fault test reports
  • Thermal, EMC, RF, and lifecycle evidence
4

Release for production

Complete DFM/DFT, approved BOM, programming and keys, calibration, test limits, work instructions, and revision control.

  • Gerber, BOM, firmware release
  • Programming, calibration, and FCT package
  • Revision-controlled handoff

Engineering support behind the examples

Specify the hardware, firmware, security, test and manufacturing deliverables required for the intended product behavior. Agree which engineering tasks are included before development starts.

Hardware package

Electronics, power, and interfaces

  • MCU, sensor, relay, motor, pump, valve, and fan interfaces
  • Mains, adapter, battery, isolation, and protection design
  • RF, antenna, display, touch, Ethernet, and SOM integration
  • Thermal, ESD, surge, moisture, dust, and corrosion planning
Embedded package

Firmware, control, and connectivity

  • State machines, safe states, diagnostics, and recovery
  • Low-power, sensing, calibration, metering, and closed-loop control
  • Offline operation, Wi-Fi, BLE, Ethernet, and OTA planning
  • Device identity, debug locking, signed updates, and event logs
Release package

Verification and production release

  • Functional, single-fault, security, and misuse test plans
  • EMC, RF, thermal, lifecycle, and environmental validation
  • DFM/DFT, fixtures, programming, calibration, and FCT
  • BOM, firmware, test-data, label, and revision traceability
How to interpret the references Visible board features are separated from inferred functions and project-specific requirements that still need schematic, BOM, firmware, risk-analysis, certification, and sample verification.

Reference scope and project verification

What the library demonstrates

Application understanding, architecture decomposition, risk identification, verification planning, and the engineering handoff needed for a custom smart home PCBA program.

What it does not claim

Reference images and visible brands are used for technical analysis. They do not imply endorsement, affiliation, an existing customer project, verified certification, original schematics, or measured performance. Trademarks belong to their respective owners.

Discuss your smart-home electronics requirements

Share the product brief, load and sensor list, connectivity, installation environment, target market, expected volume, and any existing schematic, firmware, enclosure, or compliance files. We will identify the architecture and validation questions to close first.

Review more connected-device architectures, board views, validation risks, and production controls in our PCBA engineering reference library.

PCBA PARTNER is operated by Dongguan Hepin Electronic Technology Co., Ltd.

How to use this reference

The image shows visible board evidence. The dossier maps a representative architecture and the project-specific risks, tests, and release work still required.

Engineering reference preview

System architecture

Engineering risks to resolve

    Validation plan

      Development deliverables